Manufacture

UTEM process pipelines renders complete range of services, starting from development of drawings for piping spools and elements of their fittings (supports, hangers) up to packaged supply. Also production division can provide installation of manufactured piping spools at the Customer site.


Design

In-house design-engineering department enables us to offer our Clients the most optimal technical solutions at development of operational documentation for process pipelines utilizing modern software solutions LIRA-SAPR 2012, AutoCAD 2013, ADVANCE STEEL 2012, as per requirements of standards and regulatory technical documentation in manufacture, installation of pipelines and their operation.

Manufacture

Equipment for cutting tube stock and beveling

Belt-saw machine by MEBA (Germany), beveling machine COPIER (Netherlands).

Equipment for plasma cutting tube stock

Unique machine by PROMOTECH (Poland), capable of cutting holes of any complexity within minutes.

Equipment for manual and semi-automatic welding

Multifunction welding inverters Aristo MIG 4004i Pulse; Warrior 500i; Renegade ET300iP by ESAB.

Welding column

Welding blowpipe open type MWG-170 for welding pipes ø50-168mm, with welding power source MWA-400 by Panasonic.

Equipment for manufacture of turned parts

Fleet of machine tools for machining of metal: radial-drilling, universal grinding, screw-cutting, vertical turning-and-boring, universal mill.

Hydraulic forming (launch ІV quarter 2019)

Equipment for heat treatment

Electric oven of domestic manufacture by BORTEK, temperature range 350° – 1250°C.

Equipment for rolling tube stock

4 roll sheet-bending machine by Italian manufacturer MG model МН325М with CNC for rolling cylindrical and conical products with sheet width 3000 mm, maximum bending thickness 25 mm.

Equipment for cutting plate stock

Multifunction thermal cutting machine with CNC “Alfatech 2,0-4К-1Pl” for cutting parts of complex configuration and striping of steel sheets with thickness up to 150 mm, size of cutting surface 2m × 12m.

Equipment for assembly of piping supports

Factory utilizes home-built assembly-welding tables with system of special fittings.

Quality control

Process operations are automated to maximum extent possible that together with implemented, certified for compliance with requirements of ISO 9001-2015 quality management system assure consistent high quality of products. Quality control is conducted by independent technical laboratory at all stages of manufacture:

  • Receiving inspection of main materials – visual and measurement control, spectral analysis of chemical composition;
  • Step-by-step operation checking;
  • Acceptance control of welding and base metal quality by non-destructive and destructive control methods.

Corrosion-resistant coating

Obtaining quality corrosion-resistant coating requires obligatory shot-blast cleaning.

Coating thickness can be within 300-500 um range. Coating color and type is applied as per shop drawings.

Packing and delivery

As per established requirements, all products are preserved by application of protective coating for the time of transportation and storage. All edges of piping spools are sealed by cover plugs. Packing is conducted into steel or wooden containers.